Electromagnetic Integrated Solutions: +1(814) 474-1571

Advanced Ceramic Capabilities

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Formulating Rare Earths

  • Milling:
    • Ball Mills
    • Vibratory Mills
    • Three Roll Mills
  • Mixing:
    • Shear Mixers
    • Basket Mills
    • Planetary Mixers
  • Powder:
    • High Speed Agglomeration
    • Sub-Micron Sifting
  • Highly uniform particle size distribution and dispersion
  • Conductive ink processing
  • In-house ceramic material development expertise

Highly Uniform Powder Production

Highly Uniform Powder Production

Ball Milling Process

Ball Milling Process

Basket Milling Process

Basket Milling Process

Conductive Materials Processing

Conductive Materials Processing
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Forming

  • Wet build-up
  • Dry build-up
  • Ceramic spraying
  • Single & dual action pressing
  • Hydraulic extrusion
  • CNC machining centers and diamond finishing

Spraying

Ceramic Spraying

Wet Build-Up

Wet Build-Up

Casting

Tape Casting

Extrusion

Hydraulic Extrusion

Pressing

Single and Dual action Pressing

Machining

CNC Machining Center
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Heat Treatment - Sintering

  • High temperature tunnel kilns
  • Periodic kilns for high flexibility
  • Over 50 proprietary formulations
  • All processing and equipment highly controlled

Tumbling

Tumbling

Low Temperature Heat Treatment

Low Temperature Heat Treatment

High Temperature Heat Treatment

High Temperature Tunnel Kilns

Automated Stress-Free Heat Treatment

Automated Stress-Free Heat Treatment
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Finishing

  • Automated plating line:
    • Gold
    • Silver
    • Nickel
    • Solder Finishes
    • Tightly Controlled Using XRF
  • Thick film application for conductive and insulating properties
  • Thin film applications for fine line deposition and sputter coating
  • Dicing, laser cutting & laser trimming available
  • Diamond machining for precise thickness dimensions and surface finish
  • Programmable ink jet and laser printing for surface marking

Plating

Automated Plating

Thick Film

Thick Film applications

Dicing

Ceramic Dicing

Surface Marking

Surface Marking with programmable ink jet and laser printers
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Verification

  • In-process and final testing for all customer specified parameters
  • Electrical Testing:
    • Capacitance
    • Power Factor
    • Withstanding Voltage
    • Insulation Resistance, etc.
  • Dimensional testing equipment for precise verification of critical features
  • High reliability testing for voltage conditioning and thermal shock
  • Environmental Testing:
    • Humidity
    • Extreme Temperature
    • Barometric Pressure
    • Vibration
    • Immersion, etc.

Electrical

Electrical Testing

Mechanical & Dimensional

Dimensional Testing

Reliability

High Reliability Testing

Thermal Range Stress

Thermal Range Stress Testing
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Engineering, Research & Development

  • Engineering team with well rounded knowledge gained through direct industry experience, both internally and externally, within the ceramic manufacturing realm
  • Variable pressure scanning electron microscope for structural analysis
  • Energy dispersive x-ray spectroscopy for elemental analysis
  • Low and high optical metallographic microscopes for product examination
  • Thermal gravimetric analysis for material development
  • Particle size distribution and surface area analysis equipment for dispersion and milling development
  • Close proximity to the Pennsylvania State University, world renown for materials research and development

Scanning Electron Microscope

Scanning Electron Microscope

Thermal Gravimetric Analysis

Thermo Graphical Analysis

Partical Size Analyzer

Partical Size Analyzer

Optical Microscopes

Optical Microscopes